Vacuum Metalizing


ALLOYS

Product Information

Alloy Designations Chemical Composition % (Maximum Amount)
Purity Chemical Symbols Si Fe Cu M N Mg Cr Ni Zn Ga V Ti Other Al
99.80% EN-AW-E Al 99.80 (A) 0.15 0.15 0.03 0.02 0.02 0.03 0.03 0.03 0.02 0.02 99.80*
99.90% EN-AW Al 99.90 0.07 0.07 0.02 0.01 0.01 0.03 0.03 0.05 0.01 0.01 99.90**
Table 1.1

*Minimum guarantee 99.75
**Minimum guarantee 99.85



TECHNICAL ADVICE

Handling Spools


One of the main applications for aluminium wires are for vacuum metalizing. Vacuum metalizing process allows you to create a layer of metal on a substrate, usually of another material. See below for types of vacuum metalizing applications.

                            Image 1.1


During the process of feeding our wire to the metallization machine, we recommend holding the superficial tower by hand to avoid the spring effect (where the tower is out of place). Refer to Image 1.1, for the correct way to hold the tower.



  1. To avoid the spring effect, refer to Image 1.1
  2. Avoid cross wires in the feeding process
  3. Avoid dropping the bobbin during handover
    – which may cause the coil to break
  4. For the correct and wrong way to lift our coils,              refer to Image 1.2

One of the main applications for aluminium wires are for vacuum metalizing. Vacuum metalizing process allows you to create a layer of metal on a substrate, usually of another material. See below for types of vacuum metalizing applications.

                                     Image 1.1


Storage Recommendations

The product must be kept dry and protected from elements (rain, etc.). We recommend to store well in the original packaging to protect it from dust and foreign substances.

Our recommended shelf life for our aluminum wire is 6 months. For optimal quality, we recommend using the material no later than 6 months.


Handling Measures

  • It is advisable to wear safety glasses / googles and suitable gloves
  • It is advisable to wear protective shoes
  • It is recommended not to stack rolls out of their original packaging. Dropping the rolls may cause an impact
  • Local security rules are in place and must be followed. The manufacturer will not be liable for any damage due to improper use of the submitted material



FORM OFF SUPPLY

Plastic Spool

AJMet supplies Aluminium Wires in 2 forms of packaging: Bobbin and Coil. See Table 1.2 for Bobbin Types. For supplies in coil, please contact us for further details.

One of the main applications for aluminium wires are for vacuum metalizing. Vacuum metalizing process allows you to create a layer of metal on a substrate, usually of another material. See below for types of vacuum metalizing applications.

Image 1.3


Type External Width
(mm)
Inner Diameter
(mm)
Outer Diameter
(mm)
Drum Diameter
(mm)
Traverse
(mm)
Cap Load
(kg)
AJM-280A 80 18 280 150 66 6
AJM-280F 75 20 280 130 65 6-7
AJM-305 67.5 38.5 305 130 55 6.5
AJM-310 82 40 310 120 71 9
AJM-320R 63 51 320 125 51 8
AJM-320 82 51 320 125 72 10
AJM-360 65 51 360 97 56 10-11.8
AJM-360W 83 51 360 98 66 14,3

Table 1.2



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